Does your actual stock level never match what your computer says? Manual inventories are slow, costly, and riddled with errors that disrupt your production. Not knowing exactly what you have in your warehouse leads to unnecessary duplicate purchasing or, worse still, stockouts that prevent you from serving orders on time. If you rely on spreadsheets, you are losing money and competitiveness every day.

We implement data capture systems that give you total control over the location and status of every reference in real time, enabling you to make decisions based on data, rather than guesswork.

Request a free consultation and discover how to adapt smart inventory management to your operations.

I want to eliminate stock discrepancies

The Tecnipesa Solution for Inventory Control

Replace paper with radio frequency terminals and RFID technology. We connect your warehouse to a WMS (Warehouse Management System) that logs every movement instantly. By automating data capture with industrial readers and smart labels, you eliminate human error during goods receiving and dispatch, ensuring that every location is exact and every item can be located in seconds.

We design bespoke implementations tailored to the daily processes and challenges of each company.

Request a free consultation and discover how to adapt smart inventory management to your operations.

Request a FREE Consultation

MEASURABLE RESULTS IN YOUR OPERATIONS

60%

Time savings

Eliminate overtime spent by operators searching for material or counting stock manually.

50%

Reduction in errors

Achieved through automated labelling and data processing.

100%

Real-time stock reliability

Make precise decisions based on verified stock levels rather than estimates.

Thanks to this system, your Warehouse Management System (WMS) will feature real-time inventory updates alongside other critical data: the exact location of each product, fast and slow-moving items, traceability, goods history, and more. All of this empowers you to make better decisions based on 100% reliable, real-time data accessible from any device, both inside and outside your facilities.

By maintaining automated inventory control, your stock management software will always be up to date with real-time data. The software alerts you when an item's inventory reaches its reorder point—meaning when a purchase order needs to be placed with your supplier to avoid falling below your minimum stock level. This enables you to prevent production stoppages or delivery delays.

Significantly reduce potential machine downtime and the resources required for inventory management and order picking, resulting in enhanced operational efficiency and reduced operating costs.

Key Features for Managing Your Inventory

Works with: RFID Barcode

Stock Management works with Barcode or RFID

Automate your stock counts without relying on operator memory. If you require precision down to the exact shelf location, barcodes are your ally. If you are looking for extreme agility to validate full pallets in seconds without direct line of sight, RFID technology instantly eliminates idle hours spent on manual counting and stock discrepancies.

Furthermore, these technologies eliminate potential human errors in item identification, reading, and classification.

What are the differences between barcodes and RFID for inventory management?

 BARCODERFID
Precision More precise. Identifies the exact shelving unit and item location. Less precise. Identifies the "zone" where the item is located rather than the exact shelf.
Agility Not agile. Requires scanning items one by one. More agile; scans entire zones in a single pass. Can be automated.
Frequency of Use Typically one or two inventories per year. Several times a week or even multiple times a day.

Forget about halting operations for days to carry out manual counts. With automated inventory management via RFID, stock is updated continuously and automatically, allowing you to audit inventory across the entire facility without interrupting workflows or stopping operators.

The stock management system is fully compatible with customised labels—both barcodes and RFID—adapting to each company's identification requirements. Whether you use standard labels or require special formats, the solution integrates them to ensure traceability and precise control of all products and locations.

Forget about outdated data between the warehouse and the office. Every movement is logged and communicated instantly to your management system, providing real-time visibility into what you have and where it is. You will know whether you can fulfil an order without having to physically go down to the warehouse to check.

Additionally, at Tecnipesa we can integrate inventory automation with your ERP or WMS. If you do not have a warehouse management system, we can propose Tecnipesa RBK for your business.

Integrating a WMS with your ERP enables comprehensive inventory control: up-to-date data, minimum stock alerts, product rotation, batch/date traceability, and a complete movement history. Accessibility from any device provides flexibility and control for the entire team.

We digitalise your warehouse gradually to avoid disrupting your dispatches. We begin by analysing your bottlenecks to implement labelling and data capture terminals first, ensuring the team adapts to the new tool without stress or learning curves.

Advanced Features

The inventory management system encompasses reverse logistics processes, facilitating the receipt, sorting, and traceability of returned products. It integrates returns into logistical workflows to reincorporate items into stock, process them, or dispose of them according to their condition.

Thus, it contributes to sustainability and operational efficiency through complete traceability and automated records at every stage of the return process. This minimises errors, streamlines decision-making, and enhances the customer experience by managing returns efficiently and automatically.

Calculate and dynamically adjust safety stock, minimising stockout risks and excess inventory costs based always on precise, up-to-date data. It ensures production chain continuity and guarantees on-time delivery.

Precise control of batches, expiry dates, and FEFO/FIFO dispatch criteria, essential for regulated sectors. It enables complete traceability and facilitates auditing and consumer safety.

Manage inventories, orders, and returns in real time, integrating information across all sales and distribution channels (physical stores, online, marketplaces, B2B, etc.). The solution ensures total stock visibility and prevents stockouts, duplications, and errors, adapting to demand volume and optimising order picking in omnichannel environments.

Tecnipesa's inventory management solution enables the implementation of advanced strategies such as Just-in-Time management and demand forecasting, specially tailored to high-turnover and perishable product sectors.

Through automation and real-time data analysis, stock levels are optimised, storage-associated costs are reduced, shrinkage is prevented, and tied-up capital is released.

This functionality is key for e-commerce and food companies, as it facilitates more cash-flow efficiency and an agile response to demand fluctuations.

MAYORAL

“At Mayoral, we particularly value Tecnipesa’s personal approach and accessibility, which translate into fast, reliable technical support we can fully trust. Working with them has enabled us to optimize our processes, ensure better traceability, and improve our operational efficiency.”

Rafael Llamas Moreno, Project Manager

Other customers using our stock management solution

  • Prendas de compresión VOE
  • Bodegas CVNE
  • Pernod Ricard
  • Ay Güey
  • Cuerva
  • Intecsur Grupo
  • Crown

Inventory Solutions for Specific Sector Challenges

We understand that every sector faces unique challenges. Efficient inventory control is not merely about counting products, but about solving specific problems that limit your business growth and profitability. Therefore, we tailor our solutions to the concrete needs of your operations.

Advanced Inventory for E-Commerce

Prevent order cancellations and marketplace penalties due to stockouts.

We synchronise your physical and online stores under a single control system; every sale deducts from the global inventory to the second, ensuring available stock is always real regardless of the sales channel.

Female worker managing stock in e-commerce

Stock Optimisation with Perishable Products

Worker on a production line

Zero shrinkage due to expiry. Stop losing money throwing away expired products at the back of the shelf.

Our systems automatically apply dispatch criteria such as FEFO (First-Expired, First-Out) or FIFO (First-In, First-Out). This ensures the correct product is always dispatched first, minimising expired stock in the warehouse and maximising inventory profitability.

Featured Products in This Solution

Tecnipesa's inventory management solution comprises stock control software, a warehouse management system (WMS), and a comprehensive product labelling system using barcodes or RFID, including printers, labels, and reading terminals. At Tecnipesa, we can provide all these components as a turnkey solution—fully integrated and ready to operate—or, if you prefer, we can adapt to the technology your company already utilises, ensuring seamless integration with your ERP and keeping your entire logistics process under a single digital environment.

Tecnipesa RBK

Tecnipesa RBK: Warehouse Management System

The brain of your warehouse. Control locations, rotations, and batch traceability paperlessly.
If you do not have management software, RBK integrates with your ERP to automate all work orders.

Terminal RFID Zebra MC3330R

Recommended Data Capture Terminal

Zebra MC3330R Handfree RFID Terminal. Mass reading at a distance. Enables your operators to count hundreds of items per minute without leaving the forklift, accelerating goods receiving by 80%.

factory worker using a tablet

Fixed RFID Readers

Fixed RFID readers are designed to be positioned in specific reading zones and operate unattended. They decode information from RFID tags and transfer it to the WMS. These readers offer multiple applications in inbound and outbound control, production process traceability, and security in restricted areas.

Customised Consultancy for Your Inventory Management

If you still have doubts about how to optimise or automate your stock, we adapt to your business and advise you with no obligation.

Request a free one-hour consultancy where we will advise you on what your business truly needs. Shall we talk?

I want to eliminate stock discrepancies

Frequently Asked Questions about Inventory Management

This is one of the major challenges of multichannel commerce. The solution lies in integrating all your sales channels through a single Warehouse Management System (WMS). By using unique identifiers (such as barcodes or RFID) on your products, every movement (online sale, in-store sale, return) is logged in real time within the central system, ensuring the stock visible to your customers is always accurate and preventing the sale of items you do not have available.

The first step is not purchasing technology, but analysing your processes. We recommend starting with a consultancy to understand your workflows, pain points, and objectives.
From there, the most suitable solution is defined, which typically involves a phased implementation:
  • Proper labelling of all products.
  • Introduction of data capture terminals to streamline record-keeping.
  • Implementation of a WMS software to centralise all information.
This gradual approach minimises disruption to your daily operations and ensures project success.

No single technology is better than the other in absolute terms; the choice depends on your operations and objectives.
  • Barcodes represent a highly mature, economical, and reliable technology, ideal for most processes where reading is performed one by one with direct line of sight.
  • RFID is superior when mass readings of multiple items are required simultaneously without direct line of sight (for example, passing a full pallet through a portal reader). Its cost is higher, but it delivers speed and automation unattainable with barcodes.
At Tecnipesa, we analyse your specific case to recommend the technology that offers the best return on investment.

Yes, that is precisely the objective of inventory optimisation. It is not just about having less stock, but about having the right stock. Through data analysis and the use of a WMS, it is possible to calculate dynamic safety stock based on demand forecasting and supplier lead times. This allows you to implement methodologies such as Just-in-Time (JIT), minimising tied-up capital and storage costs without sacrificing service capability.

Safety stock is the additional inventory a company maintains to protect against demand variability or supply chain delays. Managing it based on inaccurate or outdated data is a risk that can lead to stockouts.

A stockout can paralyse production lines due to a lack of components or prevent orders from being fulfilled, resulting in lost sales and reputational damage. By providing exact, real-time data, our inventory control systems offer the reliability needed to calculate and adjust your safety stock dynamically, ensuring business continuity and compliance with delivery deadlines.

This is a fundamental concern, and the answer lies in the difference between calculated safety stock and accumulated stock "just in case." Excessive safety stock, driven by fear of stockouts and a lack of reliable data, effectively ties up capital, increases storage costs, and raises the risk of product obsolescence.
The goal of an advanced stock control system is not simply to increase your inventory, but to optimise it. The data accuracy provided by our solutions enables you to calculate the optimal balance for your safety stock: the exact point where stockout risks are minimised without incurring the costs of excessive inventory. In this way, safety stock management shifts from a reactive expense to a strategic investment that simultaneously reduces costs and mitigates risks.

Yes, through the dynamic calculation of safety stock. By automating data capture with a WMS, you obtain a 100% reliable historical consumption record. This enables the implementation of Just-in-Time strategies, adjusting purchases to real demand rather than estimates. The result is up to a 20% reduction in capital tied up on shelving, freeing up cash flow without ever compromising customer service capability.

The return is visible from the very first complete inventory. In manual warehouses, human error typically hovers around 10%, generating massive hidden costs. By digitalising with radio frequency or RFID, stock accuracy rises to 99.9%. This eliminates overtime for counts, erroneous dispatches, and duplicate purchases. Most of our clients amortise their investment in under 12 months thanks to direct savings in labour and reverse logistics.